Industry News

Selection of Expansion Joints in Shipyards

When selecting an expansion joint (compensator) in a shipyard, several factors need to be considered to ensure that the chosen expansion joint can meet the specific requirements of the ship's system. Here are the main factors to consider during the selection process:

  1. Media Properties

  • Temperature: The expansion joint shall be able to withstand the maximum and minimum temperatures of the medium.

  • pressure: The expansion joint must be able to withstand the maximum working pressure of the system.

  • Corrosivity: The corrosiveness of the medium will determine the material choice of the expansion joint, such as whether special alloys or coatings need to be used.

  • Chemical compatibility: Ensure that there is no harmful chemical reaction between the expansion joint material and the medium.

  • Displacement requirements

    • Axial displacement: Expansion and contraction of the pipe along the axis direction due to temperature change.

    • Lateral displacement: Lateral offset of a pipe due to structural movement or vibration.

    • Angular displacement: The bending or rotation of a pipe at a turn.

  • Space constraints

    • Consider the size of the space at the installation location to ensure that the expansion energy saving is installed smoothly and there is enough room for movement.

  • System frequency

    • Considering the frequencies of vibrations that may be present in the system, an expansion joint is selected that can absorb or mitigate vibrations.

  • Maintenance and overhaul

    • The expansion joint should be easy to maintain and overhaul, consider whether it is easy to remove and reinstall.

  • Cost Effectiveness

    • Balance the initial cost of expansion joints with long-term maintenance costs and choose products that are cost-effective.

  • Environmental factors

    • Salt spray, humidity, and temperature changes in the marine environment may affect the material selection and design of expansion joints.

  • Standards and Specifications

    • Ensure that the expansion joints meet relevant ship construction standards and specifications, such as CB1153-95 (metal corrugated expansion joints, marine), QJ811-83 (aerospace), HG526-90 (Department of Chemical Industry), JB/YQ293-91, etc., and international standards such as EJMA (American Association of Expansion Joint Manufacturers) standards.

  • Manufacturer Experience & Services

    • Choose manufacturers with good reputation and extensive experience to ensure reliable products and technical support.

  • Special requirements

    • To meet fire, explosion or specific safety standards, an expansion joint that meets the relevant regulations should be selected.

    During the selection process, it may be necessary to work closely with the expansion joint manufacturer or supplier to provide detailed system parameters so that they can recommend the most suitable solution. In addition, conducting hydrodynamic and structural analyses to verify the performance of the expansion joint under the expected operating conditions is also an important part of the selection process.


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